A furnace that cycles on and off every few minutes, leaving cold spots across your living room, is not a comfort solution — it is a symptom of a badly matched system. The single largest mistake buyers of gas-fired heating equipment make is choosing raw BTU output without considering the cabinet width, blower motor type, or actual heat-loss calculations of their home. A 60,000 BTU furnace in a 17.5-inch cabinet can outperform a poorly installed 80,000 BTU unit because of staging, airflow control, and modulation range.
I’m Mo Maruf — the founder and writer behind The Tools Trunk. Over years of analyzing heating hardware markets, I have mapped the relationship between AFUE ratings, blower motor types, and installation costs, identifying which units deliver real-world efficiency gains rather than just spec-sheet numbers.
Whether upgrading from a 1990s builder-grade unit or installing in a new addition, the best combi boilers balance condensing efficiency, two-stage gas valves, and ECM blowers to keep fuel bills low and living spaces evenly warm through the harshest winter months.
How To Choose The Best Combi Boilers
Selecting a gas furnace involves matching the system to your home’s heat loss, ductwork size, and fuel type. The following factors determine whether a unit delivers consistent warmth or becomes a source of short-cycling and high utility bills.
AFUE Rating and Condensing Technology
Annual Fuel Utilization Efficiency (AFUE) measures how much of the gas burned ends up as usable heat in your home. Units rated 90% and above are condensing models that extract additional heat from exhaust gases before venting them through PVC pipe instead of metal flue. A 96% AFUE furnace like the Goodman GR9T series wastes only 4% of its fuel, which directly reduces winter gas consumption compared to older 80% units. Condensing technology requires a secondary stainless steel heat exchanger to handle acidic condensate — confirm the model includes corrosion-resistant materials before buying.
Cabinet Width and Installation Orientation
Furnace cabinets come in 14-inch, 17.5-inch, and 21-inch widths to match standard furnace platform sizes in existing homes. Replacing a furnace in an existing closet means measuring the current plenum width precisely — a 17.5-inch cabinet will not fit a 14-inch platform without costly duct modifications. Orientation matters equally: upflow units discharge air from the top, horizontal units discharge from the side, and some models support both configurations. The Goodman GR9S960803BN explicitly states it cannot be installed as downflow, so check the manual for your specific model before committing to a layout.
Blower Motor Type: ECM vs PSC
Electronically Commutated Motors (ECM) maintain constant airflow even when duct static pressure changes due to dirty filters or closed registers. They draw 50 to 80 percent less electricity than older Permanent Split Capacitor (PSC) motors and ramp up and down gradually, eliminating the abrupt roar of a single-speed blower starting. The multi-speed ECM in the Goodman GR9T960603BN automatically adjusts between two heating stages and a lower continuous fan speed, keeping air moving quietly without wasting energy. Standard PSC motors on budget units create more noise and consume more power, especially during the first minute of a heating cycle.
Two-Stage Gas Valve Versus Single-Stage
A single-stage gas valve operates at full output every time the thermostat calls for heat, which causes temperature overshoot and more frequent cycling in mild weather. Two-stage valves, like the one in the 80,000 BTU Goodman GR9S960803BN, run at low fire (typically 65-70 percent capacity) during mild conditions and only step up to high fire when the outdoor temperature drops significantly. This keeps indoor temperature swings smaller, reduces thermal stress on the heat exchanger, and improves overall comfort without increasing fuel consumption. Homes in climates with long shoulder seasons benefit most from two-stage operation.
Quick Comparison
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| Model | Category | Best For | Key Spec | Amazon |
|---|---|---|---|---|
| Goodman GR9T960603BN | Condensing Furnace | Quiet two-stage operation | 96% AFUE, 60K BTU, 17.5″ cabinet | Amazon |
| Goodman GR9S960803BN | Condensing Furnace | Single-stage simplicity | 96% AFUE, 80K BTU, 17.5″ cabinet | Amazon |
| Rinnai i150SN | Gas Boiler | Hydronic whole-home heat | 150K BTU, wall-mount, condensing | Amazon |
| Rinnai RX199iN | Tankless Water Heater | High-flow hot water supply | 11.1 GPM, UEF .98, 199K BTU | Amazon |
| Rinnai RU180iN | Tankless Water Heater | Recirculation-ready setup | 10 GPM, Circ-Logic, condensing | Amazon |
| ThermoMate RTC68iN | Condensing Tankless | High UEF efficiency | 9.38 GPM, 0.91 UEF, 163K BTU | Amazon |
| Rheem Mid-Efficiency 7.0GPM | Non-Condensing Tankless | Budget replacement install | 7 GPM, mid-efficiency, 200W ignition | Amazon |
| MIZUDO 199K BTU | Non-Condensing Tankless | WiFi-controlled on-demand | 10.3 GPM, 199K BTU, ±1°F accuracy | Amazon |
| Kohler K-5535-NA | Steam Generator | Steam shower luxury upgrade | 15 kW, 500 cu ft max, fast-response | Amazon |
In‑Depth Reviews
1. Goodman GR9T960603BN
The Goodman GR9T960603BN pairs a 96% condensing heat exchanger with a two-stage gas valve and multi-speed ECM blower inside a compact 17.5-inch cabinet. Delivering 60,000 BTU of heating output and 1,200 CFM airflow capacity, it suits homes up to roughly 1,800 square feet in moderate climates without requiring the oversized footprint of a 21-inch unit. The two-stage operation keeps first-stage runtime longer during fall and spring, reducing the short-cycling that wastes fuel and creates temperature swings.
Buyers report that the ECM motor delivers noticeably quieter airflow than older PSC-based units, especially during the first minute after ignition when the blower ramps up gradually. Owners who replaced 80% AFUE furnaces from the 1990s saw immediate improvements in gas bills and comfort consistency. The unit supports upflow or horizontal left/right configurations, but the cabinet width demands precise measurement — it will not drop directly into a narrower 14-inch plenum without sheet metal modifications.
The 10-year parts limited warranty and lifetime compressor coverage reduce long-term ownership risk, though some buyers noted missing blower motor mounting fasteners on delivery, which required a trip to the hardware store before installation could proceed. Overall, this model offers the best balance of quiet airflow and fuel efficiency for homeowners willing to source installation labor separately rather than buying from a full-service HVAC contractor.
What works
- Two-stage gas valve reduces cycling in mild weather
- ECM blower draws less electricity than PSC motors
- Compact 17.5-inch cabinet fits most standard platforms
What doesn’t
- Some shipments missing blower mounting fasteners
- Not a direct drop-in for all older Goodman models
- Requires compatible two-stage thermostat for staging benefit
2. Goodman GR9S960803BN
The Goodman GR9S960803BN delivers 80,000 BTU of condensing heat with a single-stage gas valve and a multi-speed ECM motor inside a 17.5-inch cabinet rated at 96% AFUE. The single-stage valve provides straightforward operation — full gas flow every call for heat — which eliminates the complexity of two-stage thermostat wiring and makes this an excellent choice for homeowners replacing an older single-stage unit without upgrading their thermostat. The aluminized steel primary heat exchanger resists corrosion from normal combustion byproducts, though the condensing secondary exchanger still requires neutralization of acidic condensate.
Owners consistently praise the quiet fan operation and the ease of direct replacement when the old furnace occupied the same 17.5-inch footprint. The unit ships without a horizontal kit, so if your installation requires horizontal discharge, factor in the cost of sourcing that kit separately. The ECM motor ramps up smoothly rather than slamming on, which reduces the audible thump that single-speed PSC motors produce at ignition.
The furnace cannot be installed in downflow orientation — verify your plenum direction before purchasing. Some buyers recommend upsizing the BTU if future home additions are planned because the 80,000 BTU output is calibrated for the current square footage. For a simple, reliable condensing furnace with a strong warranty and proven Goodman parts availability, this unit delivers exactly what the spec sheet promises without surprises.
What works
- Single-stage valve works with basic thermostats
- Multi-speed ECM reduces noise and electrical draw
- Aluminized steel heat exchanger resists corrosion
What doesn’t
- Horizontal kit sold separately
- Cannot be installed in downflow orientation
- 60,000 BTU may be insufficient for additions
3. Rinnai i150SN
The Rinnai i150SN is a wall-mountable condensing gas boiler rated at 150,000 BTU, designed for whole-home hydronic heating systems that distribute warmth through baseboard radiators, radiant floor loops, or in-floor tubing. Its stainless steel heat exchanger and modulating wire mesh burner vary gas input to match heating demand, avoiding the wasteful on-off cycling of traditional cast-iron boilers. The unit supports multizone control by connecting thermostat and pump wires directly to the boiler’s internal controls, simplifying installation for homes with separate temperature zones.
Owners report cutting gas bills dramatically — one buyer stated the unit repaid its cost in 2.5 years when paired with a separate tankless water heater for domestic hot water, eliminating the winter load conflict that occurs when a single boiler tries to supply both space heat and showers. The digital display shows temperature and pressure readings, and the outdoor reset sensor adjusts the water temperature based on outdoor conditions, further reducing fuel consumption during warmer winter days. Child-lock safety automatically disables central heating, preventing tampering.
Professional installation is strongly recommended because the gas piping, condensate neutralizer, and electrical connections require licensed expertise. A few units have thrown E-110 error codes related to gas solenoid valve behavior, though resetting cleared the issue temporarily. The 12-year heat exchanger warranty provides solid coverage. For homeowners building a new hydronic system or replacing an outdated boiler, the i150SN combines compact wall-hung design with modulation efficiency that older floor-standing boilers cannot match.
What works
- Modulating burner matches output to real-time demand
- Multizone control without external relay panels
- Outdoor reset sensor optimizes temperature for weather
What doesn’t
- Requires licensed plumber for safe installation
- Some units report occasional E-110 error codes
- Extra fittings and tubing add to total project cost
4. Rinnai RX199iN
The Rinnai RX199iN condensing tankless water heater delivers up to 11.1 GPM of hot water at a UEF of 0.98, making it one of the most efficient models for households with three or more simultaneous hot water demands. Its Smart Sense gas control auto-detects whether the unit is connected to natural gas or propane, eliminating the need for a manual conversion kit. The Versa Vent system allows indoor or outdoor installation—a rare flexibility that lets homeowners mount the unit on an exterior wall without running a vent through the roof.
Families with multiple teenagers report never running out of hot water even when two showers, a dishwasher, and a washing machine operate simultaneously. The compact suitcase-size body mounts flush to the wall and frees up floor space previously occupied by a 50-gallon tank. The Quick Flush feature simplifies annual descaling, reducing maintenance time compared to models that require disconnecting hoses and pumping chemicals manually.
The main restriction is the distance to the furthest fixture: buyers with long pipe runs (25+ feet) notice a delay before hot water reaches the faucet, which wastes softened water and increases water bills. Adding a recirculation loop or a Controlr WiFi module (sold separately) solves this but raises the total investment. Professional installation is recommended to size the gas line correctly and avoid nuisance lockouts. For households wanting maximum flow on a single unit with outdoor installation flexibility, the RX199iN is the benchmark.
What works
- Auto-detects natural gas or propane fuel type
- Indoor or outdoor installation with Versa Vent
- UEF .98 efficiency reduces annual gas consumption
What doesn’t
- WiFi module sold separately for remote control
- Long pipe runs cause delayed hot water delivery
- Requires professional gas line sizing for full output
5. Rinnai RU180iN
The Rinnai RU180iN provides up to 10 GPM of condensing hot water with Circ-Logic technology that pairs with an external circulation pump for scheduled or on-demand recirculation. This design reduces the wait time for hot water at distant faucets without running the pump 24/7, which wastes energy. The unit supports up to six simultaneous fixtures, making it suitable for mid-to-large homes where staggered usage is common. The UEF of 0.101 reflects ENERGY STAR qualification, though actual efficiency depends on inlet water temperature and flow rate.
Buyers who replaced 50-gallon tank heaters praise the space savings and the elimination of standby heat loss. The RU180iN ships with isolation valves, which simplifies future maintenance by letting the service tech isolate the unit without draining the whole system.
Some owners discovered after purchase that the built-in recirculation pump is only available on the RUR series, not the RU series, meaning the external pump purchase is not optional. Additionally, the Controlr WiFi module costs extra, and the 3-inch metal vent requirement caused cold-water bursts in one installation until the vent was replaced with PVC. For buyers who want recirculation-ready hardware with a strong warranty, the RU180iN delivers — but budget for the pump and WiFi module upfront to avoid sticker shock.
What works
- Circ-Logic recirculation reduces wait time
- Isolation valves included for easy service access
- 15-year heat exchanger warranty
What doesn’t
- No built-in circulation pump on RU series
- WiFi module not included in box
- Venting requirements can cause cold water bursts
6. ThermoMate RTC68iN
The ThermoMate RTC68iN condensing tankless water heater achieves a 0.91 UEF through dual heat exchangers — a stainless steel condensing secondary and an oxygen-free copper primary — that capture waste heat from exhaust gases. Rated at 163,000 BTU with a maximum flow of 9.38 GPM, the unit supports three simultaneous showers at 2 GPM each when the inlet water temperature sits at 62°F. The intelligent water mixing valve automatically adjusts flow to maintain stable output temperature, eliminating the cold water sandwich effect common in non-condensing tankless units.
Buyers note the CSA safety certification and the eight integrated protections including freeze protection that activates at 41°F, making the unit viable for unheated basements in colder climates. The sealed combustion design keeps operational noise lower than open-chamber models, and the unit’s compact dimensions (14.57 x 28.44 inches) simplify wall mounting in tight mechanical rooms. The 0.91 UEF translates to roughly 17% reduction in annual hot water costs compared to standard non-condensing units, according to manufacturer estimates.
The condensing process produces mildly acidic condensate that must be discharged into a drain through a neutralizer kit, which is not included. Some buyers found the installation instructions vague on condensate routing. The unit’s flow rate drops when inlet water temperature falls below 62°F, so northern homeowners with cold ground water should confirm adequate GPM for their fixture count. For buyers seeking condensing efficiency at a mid-range investment, the ThermoMate offers strong value.
What works
- Dual heat exchangers capture exhaust waste heat
- Mixing valve prevents cold water sandwich effect
- CSA certified with freeze protection down to 41°F
What doesn’t
- Condensate neutralizer kit not included
- Flow decreases significantly with cold inlet water
- Installation instructions could be clearer
7. Rheem Mid-Efficiency 7.0GPM
The Rheem Mid-Efficiency 7.0 GPM indoor natural gas tankless water heater provides on-demand hot water without the condensing secondary heat exchanger, keeping the purchase price lower at the cost of reduced energy recovery. Its flow rate ranges from 0.26 GPM minimum to 7 GPM maximum, supporting up to three simultaneous fixtures in a typical home. The electronic ignition requires 200 watts of power and delivers reliable startup every time. The temperature range spans 80°F to 140°F, factory preset at 120°F for a balance of comfort and scalding prevention.
Owners report that the unit delivers consistent temperatures when multiple appliances run simultaneously, and the copper and stainless steel construction provides rugged durability. Buyers who previously owned Rheem tankless units report lifespans of 14 years or more, suggesting that the brand’s non-condensing design holds up well with basic annual descaling. The Econet compatibility allows integration with Rheem’s smart monitoring system for leak detection and temperature tracking, though the feature requires the Econet module for full functionality.
Several buyers caution that the venting requires 3-inch by 5-inch double-walled stainless steel pipe, not standard PVC — a fact buried in the manual that caused installation delays. The unit also does not include brass service valves or a condensation drain, both of which must be purchased separately. One buyer received a damaged used unit with visible water leakage, indicating inconsistent quality control at the distribution level. For buyers with a tight budget who want a brand-name tankless unit with proven longevity, the Rheem works — but factor in the unexpected venting costs.
What works
- Proven brand with 14-plus-year service life reported
- Consistent temperature output under multi-fixture load
- Low minimum flow rate (0.26 GPM) for small draws
What doesn’t
- Requires 3×5 stainless venting, not standard PVC
- Service valves and condensation drain not included
- Quality control inconsistent on some shipments
8. MIZUDO 199K BTU
The MIZUDO 199,000 BTU non-condensing tankless water heater offers a 10.3 GPM maximum flow rate with WiFi and app-based control for remote temperature adjustment, scheduling, and maintenance alerts. Its six-stage gas modulation maintains water temperature within ±1°F, effectively preventing the sudden cold bursts that plague basic single-stage gas valve designs. The sealed direct vent system draws combustion air from outside, preserving indoor air quality and allowing installation in bedrooms or living spaces without backdraft risk.
Buyers highlight the straightforward installation process — the unit weighs only 55.5 pounds and measures 24.8 x 15.9 inches, making it manageable for two people to mount on a wall without special equipment. The 16-plus safety mechanisms include freeze protection rated to -13°F, which exceeds the capability of many tankless models that only guard to 32°F. The phosphorous-deoxidized copper heat exchanger resists corrosion better than standard copper, extending service life in areas with hard or acidic water.
The gas fitting uses a non-standard connection that required an unexpected trip to the hardware store for some buyers. The instructions provide unclear guidance on gas line sizing, which could lead to undersized supply lines and reduced output at high demand. Long-term reliability remains unproven because the brand has less market history than Rheem or Rinnai. For DIY-friendly homeowners who want app control and robust freeze protection without paying a premium for brand legacy, the MIZUDO delivers compelling features at a competitive tier.
What works
- WiFi app allows remote temp scheduling and alerts
- Six-stage modulation holds ±1°F temperature accuracy
- Freeze protection rated to -13°F
What doesn’t
- Gas fitting not standard 1/2-inch MIP
- Instructions unclear on proper gas line sizing
- Brand has limited long-term reliability data
9. Kohler K-5535-NA
The Kohler K-5535-NA Invigoration Series steam generator produces steam within 60 seconds of activation using 15 kW of fast-response heating power, supporting enclosures up to 500 cubic feet. The stainless steel heat exchanger resists scaling and corrosion during daily steam cycles, while the Power Clean technology automates the cleaning cycle to flush mineral deposits without manual scrubbing. The unit integrates with the Kohler DTV+ showering system, allowing a single control interface for steam, temperature, and lighting.
Buyers who installed the generator report a transformed daily routine — stepping into warm, enveloping steam within one minute eliminates the long heat-up delay of older steam generators. The 50-pound unit installs remotely from the shower enclosure (typically in an attic or closet), keeping the mechanical noise out of the bathroom. The three-year limited warranty covers the heating elements and control board, though several owners note that the unit typically lasts around four years before requiring replacement under normal residential use.
The steam generator requires the K-5557 control kit or the K-5548-K1 DTV+ adapter kit for operation — neither is included, adding significantly to the total investment. The generator does not condition or soften water, so homes with hard water need a pre-treatment system to prevent scale buildup inside the steam chamber. For homeowners building a custom steam shower and prioritizing instant steam generation with Kohler’s ecosystem compatibility, the Invigoration Series delivers a premium experience that budget steam generators cannot match.
What works
- Steam ready in 60 seconds from cold start
- Power Clean automates descaling maintenance
- Compatible with Kohler DTV+ shower control system
What doesn’t
- Control kit not included in the box
- Average lifespan around 4 years in residential use
- Requires water softener in hard water areas
Hardware & Specs Guide
Heat Exchanger Material
The heat exchanger is the core component where combustion heat transfers to air or water. Aluminized steel is common on primary heat exchangers in furnaces — it resists corrosion from normal exhaust but cannot withstand acidic condensate. Stainless steel is required for condensing secondary heat exchangers because condensate pH levels drop to 3.0-5.0, which corrodes standard steel rapidly. Copper heat exchangers on tankless water heaters transfer heat efficiently but react with acidic water or high chlorine levels, reducing lifespan. Look for phosphorous-deoxidized copper (as on the MIZUDO unit) or stainless steel (as on the Rinnai i150SN) when water chemistry is a concern.
ECM Blower Motors and Airflow
Electronically Commutated Motors (ECM) use a built-in microprocessor to maintain constant CFM regardless of duct static pressure. This means the blower delivers the same airflow whether the filter is clean or partially dirty, whereas PSC motors lose airflow as static pressure increases. ECM motors also support continuous low-speed fan operation at a fraction of the wattage of a PSC motor — typically 30-50 watts versus 200-400 watts. The Goodman GR9T960603BN uses a multi-speed ECM that automatically matches airflow to the heating stage, keeping the heat exchanger temperature within the optimal range for condensing efficiency.
FAQ
What is the difference between a condensing and a non-condensing gas furnace?
Can I install a condensing furnace in an unheated garage or basement?
How do I determine the correct BTU size for my home?
Final Thoughts: The Verdict
For most users, the best combi boilers winner is the Goodman GR9T960603BN because its two-stage gas valve and ECM blower deliver consistent warmth with low electrical draw and quiet operation in a compact 17.5-inch cabinet. If you want hydronic heating with a modulating burner and multizone capability, grab the Rinnai i150SN. And for a high-flow tankless water heater with outdoor installation flexibility and auto-fuel detection, nothing beats the Rinnai RX199iN.









